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Anodizing

Anodizing helps with corrosion resistance, increases surface hardness, and improves wear resistance, serving both functional and aesthetic purposes.

There are mainly 3 types of anodizing mainly based on the type of electrolyte and the properties of the generated oxide film: chromic Acid Anodizing (Type I Anodizing), sulfuric acid anodizing (Type II Anodizing) , hard anodizing (Type III Anodizing). Anodizing can also be divided into 2 types according to film thickness: general anodizing and hard anodizing.

Zintilon offers both general anodizing and hard anodizing service.

Thickness
3-30μm

Color
Any color

Texture
Smooth, glossy or matte finish.

Applicable Materials
Aluminum, Titanium

2nd image for Anodizing
image for Anodizing

Anodizing Subtypes

Anodizing type II
Colors
Any color
Thickness
3-20μm
Density
Relatively low
Hardness and Wear Resistance
Good hardness and wear resistance
Corrosion Resistance
Good corrosion resistance
Cost
Relatively low
Dimensions and Tolerances
Minimal dimensional changes due to thin coating
Process
Higher temperatures and lower voltages
Applications
Commonly used in applications that require moderate corrosion resistance and aesthetic appearance, such as architectural elements, consumer products, etc.
Anodizing type III
Colors
Black, Gray, Clear (Transparent)
Thickness
More than 25μm
Density
High
Hardness and Wear Resistance
Excellent hardness and wear resistance
Corrosion Resistance
Higher corrosion resistance
Cost
Costs more because lower temperatures and higher voltages are required, resulting in a thicker oxide layer that takes longer to form.
Dimensions and Tolerances
Greater dimensional changes due to thicker coatings and may require adjustments in design and tolerances
Applications
Suitable for industries that require high durability, wear resistance, and corrosion protection, such as aerospace, military, and automotive industries.
Process
Lower temperatures and higher voltages, resulting in a thicker oxide layer

Materials for
Anodizing

We can anodize parts to any color according to the pantone color card
Aluminum Image

High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.

Price
$ $ $
Lead Time
< 7 days
Tolerances
±0.001mm
Max part size
NA
Min part size
NA
Titanium Image

Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.

Price
$$$
Lead Time
< 10 days
Tolerances
±0.125mm (±0.005″)
Max part size
1500*800*700mm
Min part size
It depends

Design Considerations

  • Anodizing has insulative properties, so anodized parts have poor electrical conductivity.
  • All edges and corners on the components should be rounded with a radius of no less than 0.5 mm, and no burrs are allowed. This prevents local overheating and burning of the parts caused by the current concentration.
  • Parts with rough surfaces can become smoother after hard anodizing. However, components already possessing an extremely smooth finish will lose some smoothness.
  • The part must bear high voltage and current during hard anodizing. Special fixtures must, therefore, be designed to keep the part in good conductive contact. It will otherwise break down or burn the contact parts of the parts.
design aluminium

Color Options for Aluminum Anodizing

Color anodizing can have some variation in color due to standard alloy tolerance variations. Check the color scheme below to see the color range.
Black (Black MLW)

Black (Black MLW)

Similar to: RAL 9004, Pantone Black 6
Clear

Clear

Similar to: depends on material
Red (Red ML)

Red (Red ML)

Similar to: RAL 3031, Pantone 1805
Blue (Blue 2LW)

Blue (Blue 2LW)

Similar to: RAL 5015, Pantone 3015
Orange (Orange RL)

Orange (Orange RL)

Similar to: RAL 1037, Pantone 715
Gold (Gold 4N)

Gold (Gold 4N)

Similar to: RAL 1012, Pantone 612
Black

Black

(Ra 1.2μm / Ra 47μin)
Natural

Natural

(thicker layers will appear darker)

Gallery of
Anodized parts

Anodizing1
Anodizing1
Anodising2
Anodising2
Anodizing3
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Anodizing4
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Anodizing
Anodized Titanium Fastener
Anodized Titanium Fastener
Anodized Aluminum 1024x536
Anodized Aluminum 1024x536
Hard Coating Anodized Aluminum
Hard Coating Anodized Aluminum

Example of Anodized Part

As machined Bead blasted + Anodizing type III
As machined
Bead blasted + Anodizing type III
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