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Plating

Plating (also known as electroplating) is a surface finishing technology that involves depositing metal ions onto the surface of a substrate called a cathode through an electrolytic process to form a uniform, dense metal film.

Plating can change the appearance of the substrate and improve its corrosion resistance, hardness, and wear resistance.

There are several types of plating according to the metal or alloy deposited. Common plating includes zinc plating, nickel plating, copper plating, chrome plating, etc.

Purpose
Improving the corrosion resistance, wear resistance and aesthetics

Color
Any color

Texture
Smooth, glossy or matte finish.

2nd image for Plating
image for Plating

Plating Subtypes (Electroplating)

Intro to common electroplating techniques: zinc plating, nickel plating, chrome plating, copper plating.
Zinc plating
Corrosion resistance
The zinc plating layer has good corrosion resistance, especially in a humid environment, the zinc layer can sacrifice itself to protect the underlying metal from corrosion
Color
The zinc plating layer is usually silvery white and can provide a certain decorative effect
Cost
The cost of zinc plating is relatively low, and it is an economical protective layer
Application
It is commonly used in occasions such as automobiles, buildings, bridges, hardware tools, etc. that require corrosion protection
Copper plating
Electrical, thermal
Good electrical and thermal conductivity and is often used to improve the electrical and thermal conductivity of materials
Ductility. corrosion
The copper layer has good ductility and is suitable for parts that require further surface finishing and provides excellent corrosion protection, also can serve as a good base for other plating layers (such as nickel and chromium) to enhance the adhesion and corrosion resistance of the electroplating layer
Color
The copper plating is usually red or pink and has a unique sheen and appearance
Cost
The cost of nickel plating is between zinc plating and nickel plating
Application
Electronic components such as connectors, radiators, etc. Parts in the aerospace and automotive industries. Used for surface treatment of steel to enhance conductivity and solderability
Nickel plating
Corrosion & heat resistance and hardness
Nickel plating has good corrosion resistance and heat resistance, and is more heat-resistant than zinc plating. The hardness of nickel plating is between zinc plating and chrome plating
Color
Nickel plating is usually silvery white with yellowish tint and can provide a good decorative effect.
Cost
The cost of nickel plating is between copper plating and chrome plating
Application
Commonly used in electronic equipment, decorations, tableware and other occasions that require corrosion resistance and decorative properties
Chrome plating
Hardness and wear resistance
The chrome plating layer is very hard, has extremely high wear resistance and heat resistance, and is the hardest of all electroplating layers
Color
The chrome plating layer is bright white with a bluish tint and has a good decorative effec
Cost
The cost of chrome plating is relatively high
Application
Commonly used in automotive parts, tools, molds and other occasions that require high wear resistance and decorative properties

Materials for
Plating Service

We can plate parts to any color according to the pantone color card
Aluminum Image

High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.

Price
$ $ $
Lead Time
< 7 days
Tolerances
±0.001mm
Max part size
NA
Min part size
NA
Steel Image

Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
\
Stainless steel Image

Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.

Price
$ $ $
Lead Time
< 10 days
Tolerances
±0.125mm (±0.005″)
Max part size
1500*800*700mm
Min part size
\
Bronze Image

Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
\
Brass Image

Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.

Price
$$$
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
Copper Image

Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.

Price
$$$
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
The maximum size of the part is determined by the machines available and the complexity of the part.
Min part size
The minimum size of the part is determined by the machines available and the complexity of the part.
Iron Image

Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
\

Design Considerations

  • Material Compatibility: Choose plating materials that are compatible with the base metal to avoid issues like adhesion failure or corrosion. Commonly plated metals include copper, nickel, gold, and chrome.
  • Surface Preparation: Proper surface cleaning and preparation are critical. This may involve processes like degreasing, derusting, and etching to enhance adhesion.
  • Plating Thickness: Determine the appropriate thickness of the plating layer, which can affect durability, corrosion resistance, and conductivity. Balance between the functional requirements and cost is key.
  • Mechanical Properties: Assess how the plating could affect the mechanical properties of the underlying metal, such as tensile strength and hardness.
lathe 5 axis stainless steel electroplating

Gallery of
Plated parts

5 axis CNC machining stainless steel electroplate223
5 axis CNC machining stainless steel electroplate223
lathe 5 axis stainless steel electroplating
lathe 5 axis stainless steel electroplating
plating finish part 2
plating finish part 2
plating finish part 3
plating finish part 3
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